2004 FORD EXCURSION PROBLEMS

Model Trims
Excursion 6.0 TD (329 Hp) Automatic
Excursion 6.8 (314 Hp) 4WD Automatic
Excursion 6.8 (314 Hp) Automatic
Excursion 7.3 TD (253 Hp) 4WD
Excursion 7.3 TD (253 Hp) 4WD Automatic
Excursion 7.3 TD (253 Hp) Automatic
Excursion 7.3 TD (253 Hp) Automatic
Excursion 5.4 (258 Hp) 4WD Automatic
Excursion 5.4 (263 Hp) 4WD Automatic
Excursion 5.4 (263 Hp) Automatic

Issues by Year
Click on the chart bars to get detailed information about years to avoid
Malfunction Modules
Complaints and Common Faults
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1. Engine Problems:
- Engine frequently stalls at various speeds, leading to loss of power
- Turbocharger malfunction that leads to loss of power or surging forward
- Vibration in engine that remains unresolved despite tire and wheel replacements
- Orange light that triggers surges or stalling
- Exhaust smells inside the vehicle leading to dangers
- Engine frequently stalls at various speeds, leading to loss of power
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2. Electrical Problems:
- EGR system failures that result in loss of power, surging, and stalling
- Clockspring breaks causing airbag light, horn, and control failures
- Cruise control issues that make it difficult to disable or causing surging
- Parking lights failure due to a recall issue that Ford denies being a problem
- EGR system failures that result in loss of power, surging, and stalling
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3. Brake Problems:
- Ruptured brake lines leading to failure of braking system
- Issues with the master cylinder shearing off leading to brake failure
- Brake pedal issues where brakes fail or stall leading to safety concerns
- Ruptured brake lines leading to failure of braking system
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4. Safety Equipment Problems:
- Rear seat headrest, seatbelt issues leading to safety concerns
- Airbag clockspring failure that disables safety features
- Fuel injection control module issues resulting in the vehicle stalling or surging
- 4-wheel drive engaging without warning causing safety concerns
- Rear seat headrest, seatbelt issues leading to safety concerns
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5. Tires Problems:
- Tire tread separation incidents causing loss of control
- Tire blowouts experiencing while vehicle in motion causing safety hazards
- Defective tires causing vibrations and failures
- Parking lot sudden tire blowout causing safety concerns
- Tire tread separation incidents causing loss of control
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6. Miscellaneous Problems:
- Fuel system problems resulting in the loss of power and acceleration
- Exterior glass spontaneously exploding causing safety hazards
- Automatic 4-wheel drive engagement leading to dangerous situations
- Soot and black smoke emitting from the exhaust, stalling the vehicle
- Fuel system problems resulting in the loss of power and acceleration
Other Models
- Aerostar Number of complaints: 3018
- Aspire Number of complaints: 278
- Bronco Number of complaints: 1374
- Bronco II Number of complaints: 257
- Bronco Sport Number of complaints: 534
- C-Max Number of complaints: 363
- C-Max Energi Number of complaints: 127
- C-Max Hybrid Number of complaints: 172
- Contour Number of complaints: 4342
- Crown Victoria Number of complaints: 3490
- E-150 Number of complaints: 1375
- E-250 Number of complaints: 427
- E-350 Number of complaints: 1416
- E-450 Number of complaints: 483
- E-550 Number of complaints: 91
- EcoSport Number of complaints: 1081
- Edge Number of complaints: 13049
- Escape Number of complaints: 27892
- Escape Hybrid Number of complaints: 1666
- Escort Number of complaints: 4937
- Escort ZX2 Number of complaints: 91
- Excursion Number of complaints: 1344
- Expedition Number of complaints: 9654
- Explorer Number of complaints: 34754
- Explorer Sport Number of complaints: 895
- Explorer Sport Trac Number of complaints: 881
- F-150 Number of complaints: 38224
- F-250 Number of complaints: 10492
- F-250 Super Duty Number of complaints: 3446
- F-350 Number of complaints: 5984
- F-350 Super Duty Number of complaints: 2099
- F-450 Number of complaints: 127
- F-450 Super Duty Number of complaints: 555
- F-550 Number of complaints: 74
- F-550 Super Duty Number of complaints: 550
- F-650 Number of complaints: 54
- F-650 Super Duty Number of complaints: 43
- F-750 Number of complaints: 11
- F-750 Super Duty Number of complaints: 9
- Festiva Number of complaints: 170
- Fiesta Number of complaints: 3686
- Five Hundred Number of complaints: 1466
- Flex Number of complaints: 1775
- Focus Number of complaints: 26424
- Focus Electric Number of complaints: 285
- Focus RS Number of complaints: 5
- Freestar Number of complaints: 3143
- Freestyle Number of complaints: 4914
- Fusion Number of complaints: 25001
- Fusion Energi Number of complaints: 199
- Fusion Hybrid Number of complaints: 1202
- LTD Number of complaints: 55
- Maverick Number of complaints: 757
- Mustang Number of complaints: 10395
- Mustang GT Number of complaints: 811
- Mustang Mach-E Number of complaints: 561
- Probe Number of complaints: 1452
- Ranger Number of complaints: 9595
- Ranger EV Number of complaints: 30
- Taurus Number of complaints: 22987
- Taurus SHO Number of complaints: 183
- Taurus X Number of complaints: 213
- Tempo Number of complaints: 1602
- Thunderbird Number of complaints: 3011
- Topaz Number of complaints: 19
- Transit Number of complaints: 608
- Transit Connect Number of complaints: 533
- Windstar Number of complaints: 18774