2004 FORD EXCURSION PROBLEMS

2004 FORD EXCURSION PROBLEMS

Model Trims

Excursion 6.0 TD (329 Hp) Automatic

Excursion 6.8 (314 Hp) 4WD Automatic

Excursion 6.8 (314 Hp) Automatic

Excursion 7.3 TD (253 Hp) 4WD

Excursion 7.3 TD (253 Hp) 4WD Automatic

Excursion 7.3 TD (253 Hp) Automatic

Excursion 7.3 TD (253 Hp) Automatic

Excursion 5.4 (258 Hp) 4WD Automatic

Excursion 5.4 (263 Hp) 4WD Automatic

Excursion 5.4 (263 Hp) Automatic

2004 FORD EXCURSION PROBLEMS

Issues by Year

Click on the chart bars to get detailed information about years to avoid

Malfunction Modules

Complaints and Common Faults

  • 1. Engine Problems:

    • Engine frequently stalls at various speeds, leading to loss of power
    • Turbocharger malfunction that leads to loss of power or surging forward
    • Vibration in engine that remains unresolved despite tire and wheel replacements
    • Orange light that triggers surges or stalling
    • Exhaust smells inside the vehicle leading to dangers

  • 2. Electrical Problems:

    • EGR system failures that result in loss of power, surging, and stalling
    • Clockspring breaks causing airbag light, horn, and control failures
    • Cruise control issues that make it difficult to disable or causing surging
    • Parking lights failure due to a recall issue that Ford denies being a problem

  • 3. Brake Problems:

    • Ruptured brake lines leading to failure of braking system
    • Issues with the master cylinder shearing off leading to brake failure
    • Brake pedal issues where brakes fail or stall leading to safety concerns

  • 4. Safety Equipment Problems:

    • Rear seat headrest, seatbelt issues leading to safety concerns
    • Airbag clockspring failure that disables safety features
    • Fuel injection control module issues resulting in the vehicle stalling or surging
    • 4-wheel drive engaging without warning causing safety concerns

  • 5. Tires Problems:

    • Tire tread separation incidents causing loss of control
    • Tire blowouts experiencing while vehicle in motion causing safety hazards
    • Defective tires causing vibrations and failures
    • Parking lot sudden tire blowout causing safety concerns

  • 6. Miscellaneous Problems:

    • Fuel system problems resulting in the loss of power and acceleration
    • Exterior glass spontaneously exploding causing safety hazards
    • Automatic 4-wheel drive engagement leading to dangerous situations
    • Soot and black smoke emitting from the exhaust, stalling the vehicle

Other Models