2004 FORD E-450 PROBLEMS


Issues by Year
Click on the chart bars to get detailed information about years to avoid
Malfunction Modules
Complaints and Common Faults
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1. Power loss and stalling issue:
- Intermittent power loss, stalling, crank/no start, unable to duplicate problem
- Intermittent power loss, stalling, crank/no start, unable to duplicate problem
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2. Overheating and stalling issue:
- Diesel overheats and stalls
- Diesel overheats and stalls
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3. Recurring stalling issue:
- Intermittent stalling, multiple sensor and component replacements, fuel tank corrosion
- Intermittent stalling, multiple sensor and component replacements, fuel tank corrosion
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4. Tire issues:
- Tire blowout, tread separation, slow leak
- Tire blowout, tread separation, slow leak
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5. Brake issues:
- Inoperative cruise control, brake stop lights, brake light switch failure
- Inoperative cruise control, brake stop lights, brake light switch failure
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6. Engine issues:
- Transmission problems, heater core replacements, engine catches fire, internal oil cooler disintegration
- Transmission problems, heater core replacements, engine catches fire, internal oil cooler disintegration
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7. Door and body issues:
- Doors pop open while driving, body twisting, bolts sheared off, roof leaks
- Doors pop open while driving, body twisting, bolts sheared off, roof leaks
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8. Electrical issues:
- Front blower motor switch failure, wiring harness issues, fuel injection control module wire harness issue
- Front blower motor switch failure, wiring harness issues, fuel injection control module wire harness issue
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9. Fuel tank issues:
- Rust in fuel filter, fuel tank delamination, fuel tank replacement needed
- Rust in fuel filter, fuel tank delamination, fuel tank replacement needed
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10. Safety concerns:
- Propane line rubbing against frame, tire blowout risk, vehicle fire/explosion hazard
- Propane line rubbing against frame, tire blowout risk, vehicle fire/explosion hazard
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11. Ambulance fleet issues:
- Recurring engine problems, EGR valve and cooler replacements, injector and oil cooler problems
- Recurring engine problems, EGR valve and cooler replacements, injector and oil cooler problems
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12. Engine stall issue:
- Spontaneous stalling, multiple repairs and replacements, fuel injection control module wire harness issue
- Spontaneous stalling, multiple repairs and replacements, fuel injection control module wire harness issue
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13. Vehicle stalling issue:
- Vehicle stalls at various speeds, frequent power control module, starter, and oil pressure pump replacements
- Vehicle stalls at various speeds, frequent power control module, starter, and oil pressure pump replacements
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14. Brake seizing issue:
- Brakes seize independently, front and rear brakes replaced, master cylinder included in repair
- Brakes seize independently, front and rear brakes replaced, master cylinder included in repair
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15. Rough running and power loss issue:
- Rough idles, power loss upon acceleration, fuel tank and injector replacements, rust in fuel filter
- Rough idles, power loss upon acceleration, fuel tank and injector replacements, rust in fuel filter
Other Models
- Aerostar Number of complaints: 3018
- Aspire Number of complaints: 278
- Bronco Number of complaints: 1374
- Bronco II Number of complaints: 257
- Bronco Sport Number of complaints: 534
- C-Max Number of complaints: 363
- C-Max Energi Number of complaints: 127
- C-Max Hybrid Number of complaints: 172
- Contour Number of complaints: 4342
- Crown Victoria Number of complaints: 3490
- E-150 Number of complaints: 1375
- E-250 Number of complaints: 427
- E-350 Number of complaints: 1416
- E-450 Number of complaints: 483
- E-550 Number of complaints: 91
- EcoSport Number of complaints: 1081
- Edge Number of complaints: 13049
- Escape Number of complaints: 27892
- Escape Hybrid Number of complaints: 1666
- Escort Number of complaints: 4937
- Escort ZX2 Number of complaints: 91
- Excursion Number of complaints: 1344
- Expedition Number of complaints: 9654
- Explorer Number of complaints: 34754
- Explorer Sport Number of complaints: 895
- Explorer Sport Trac Number of complaints: 881
- F-150 Number of complaints: 38224
- F-250 Number of complaints: 10492
- F-250 Super Duty Number of complaints: 3446
- F-350 Number of complaints: 5984
- F-350 Super Duty Number of complaints: 2099
- F-450 Number of complaints: 127
- F-450 Super Duty Number of complaints: 555
- F-550 Number of complaints: 74
- F-550 Super Duty Number of complaints: 550
- F-650 Number of complaints: 54
- F-650 Super Duty Number of complaints: 43
- F-750 Number of complaints: 11
- F-750 Super Duty Number of complaints: 9
- Festiva Number of complaints: 170
- Fiesta Number of complaints: 3686
- Five Hundred Number of complaints: 1466
- Flex Number of complaints: 1775
- Focus Number of complaints: 26424
- Focus Electric Number of complaints: 285
- Focus RS Number of complaints: 5
- Freestar Number of complaints: 3143
- Freestyle Number of complaints: 4914
- Fusion Number of complaints: 25001
- Fusion Energi Number of complaints: 199
- Fusion Hybrid Number of complaints: 1202
- LTD Number of complaints: 55
- Maverick Number of complaints: 757
- Mustang Number of complaints: 10395
- Mustang GT Number of complaints: 811
- Mustang Mach-E Number of complaints: 561
- Probe Number of complaints: 1452
- Ranger Number of complaints: 9595
- Ranger EV Number of complaints: 30
- Taurus Number of complaints: 22987
- Taurus SHO Number of complaints: 183
- Taurus X Number of complaints: 213
- Tempo Number of complaints: 1602
- Thunderbird Number of complaints: 3011
- Topaz Number of complaints: 19
- Transit Number of complaints: 608
- Transit Connect Number of complaints: 533
- Windstar Number of complaints: 18774