1991 FORD F-250 PROBLEMS

1991 FORD F-250 PROBLEMS

Model Trims

F-250 4.9 (145 Hp)

F-250 4.9 (145 Hp) Automatic

F-250 5.8 V8 (210 Hp)

F-250 5.8 V8 (210 Hp) Automatic

F-250 5.8 V8 (210 Hp)

F-250 5.8 V8 (210 Hp) 4WD

F-250 5.8 V8 (210 Hp) 4WD Automatic

F-250 5.8 V8 (210 Hp) Automatic

F-250 4.9 300 Six (150 Hp) 4x4 Automatic

F-250 4.9 300 Six (150 Hp) Automatic

1991 FORD F-250 PROBLEMS

Malfunction Modules

Complaints and Common Faults

  • 1. Fuel System:

    • Malfunctioning check valve within the fuel pump causing unused fuel to return to the second tank, resulting in a fuel leakage
    • Ford F-250 leaks fuel out of the front fill point after fueling
    • Fuel pump failure resulting in fuel leakage
    • Gas tanks overflowing regardless of which tank is on
    • Rear tank overflowed while vehicle was parked in driveway
    • Fuel spilling out of the fuel tank onto the driveway
    • Gasoline spilling out of the tank while driving at highway speeds
    • Gasoline overflowing from the rear tank into the front tank, causing spillage
    • Gasoline spilling onto the street from the rear tank
    • Fuel crossover issue causing vehicle to stall due to low gasoline
    • Gas leak from leaking fuel tank
    • Gasoline fuel leaking from the vehicle
    • Gasoline overflow from front tank to rear tank
    • Fuel tank leaking, needs replacement

  • 2. Brake System:

    • ABS brakes lock up in panic sudden stops, causing accidents
    • ABS, brake failure on dry surface resulting in extended stopping distance and accidents
    • Vehicle shut off after driving 10 miles due to brake system malfunction, could cause a crash
    • Anti-lock brakes faded prior to recall, consumer was never notified
    • Brakes fail sometimes, needs help
    • Brakes failing when in use, need inspection
    • Brakes overheat causing calipers to burn, resulting in loss of braking power
    • Brakes overheat causing loss of braking power
    • Brake system malfunctioned due to design issues, causing crash
    • Brake pads and calipers replaced multiple times
    • Brake problems, failing to stop vehicle in a timely manner, power steering unit issues

  • 3. Electrical System:

    • Headlight switch intermittently working, melting plug connecting to switch
    • Ignition switch failure leading to loss of power, headlight, battery failures
    • Electrical problems after recall service on ignition switch
    • Relay on fuel pump continues to run after ignition is turned off
    • Vehicle stalls due to ignition switch failure

  • 4. Tire Issues:

    • Front tire tread separated while traveling at high speeds
    • Tire tread coming off tire, potential blowout
    • U-joints failed, causing vehicle to vibrate
    • Tire blowout causing damage, tread separation

  • 5. Other:

    • Transmission failure while driving
    • Severe corrosion problems on the frame between cab and bed
    • Vehicle stalling, posing hazards in heavy traffic
    • Windshield wiper blade failure
    • Wiper motor failure
    • Clutch failure
    • Engine acceleration issues without driver input

Other Models