1991 FORD F-250 PROBLEMS

Model Trims
F-250 4.9 (145 Hp)
F-250 4.9 (145 Hp) Automatic
F-250 5.8 V8 (210 Hp)
F-250 5.8 V8 (210 Hp) Automatic
F-250 5.8 V8 (210 Hp)
F-250 5.8 V8 (210 Hp) 4WD
F-250 5.8 V8 (210 Hp) 4WD Automatic
F-250 5.8 V8 (210 Hp) Automatic
F-250 4.9 300 Six (150 Hp) 4x4 Automatic
F-250 4.9 300 Six (150 Hp) Automatic

Issues by Year
Click on the chart bars to get detailed information about years to avoid
Malfunction Modules
Complaints and Common Faults
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1. Fuel System:
- Malfunctioning check valve within the fuel pump causing unused fuel to return to the second tank, resulting in a fuel leakage
- Ford F-250 leaks fuel out of the front fill point after fueling
- Fuel pump failure resulting in fuel leakage
- Gas tanks overflowing regardless of which tank is on
- Rear tank overflowed while vehicle was parked in driveway
- Fuel spilling out of the fuel tank onto the driveway
- Gasoline spilling out of the tank while driving at highway speeds
- Gasoline overflowing from the rear tank into the front tank, causing spillage
- Gasoline spilling onto the street from the rear tank
- Fuel crossover issue causing vehicle to stall due to low gasoline
- Gas leak from leaking fuel tank
- Gasoline fuel leaking from the vehicle
- Gasoline overflow from front tank to rear tank
- Fuel tank leaking, needs replacement
- Malfunctioning check valve within the fuel pump causing unused fuel to return to the second tank, resulting in a fuel leakage
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2. Brake System:
- ABS brakes lock up in panic sudden stops, causing accidents
- ABS, brake failure on dry surface resulting in extended stopping distance and accidents
- Vehicle shut off after driving 10 miles due to brake system malfunction, could cause a crash
- Anti-lock brakes faded prior to recall, consumer was never notified
- Brakes fail sometimes, needs help
- Brakes failing when in use, need inspection
- Brakes overheat causing calipers to burn, resulting in loss of braking power
- Brakes overheat causing loss of braking power
- Brake system malfunctioned due to design issues, causing crash
- Brake pads and calipers replaced multiple times
- Brake problems, failing to stop vehicle in a timely manner, power steering unit issues
- ABS brakes lock up in panic sudden stops, causing accidents
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3. Electrical System:
- Headlight switch intermittently working, melting plug connecting to switch
- Ignition switch failure leading to loss of power, headlight, battery failures
- Electrical problems after recall service on ignition switch
- Relay on fuel pump continues to run after ignition is turned off
- Vehicle stalls due to ignition switch failure
- Headlight switch intermittently working, melting plug connecting to switch
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4. Tire Issues:
- Front tire tread separated while traveling at high speeds
- Tire tread coming off tire, potential blowout
- U-joints failed, causing vehicle to vibrate
- Tire blowout causing damage, tread separation
- Front tire tread separated while traveling at high speeds
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5. Other:
- Transmission failure while driving
- Severe corrosion problems on the frame between cab and bed
- Vehicle stalling, posing hazards in heavy traffic
- Windshield wiper blade failure
- Wiper motor failure
- Clutch failure
- Engine acceleration issues without driver input
- Transmission failure while driving
Other Models
- Aerostar Number of complaints: 3018
- Aspire Number of complaints: 278
- Bronco Number of complaints: 1374
- Bronco II Number of complaints: 257
- Bronco Sport Number of complaints: 534
- C-Max Number of complaints: 363
- C-Max Energi Number of complaints: 127
- C-Max Hybrid Number of complaints: 172
- Contour Number of complaints: 4342
- Crown Victoria Number of complaints: 3490
- E-150 Number of complaints: 1375
- E-250 Number of complaints: 427
- E-350 Number of complaints: 1416
- E-450 Number of complaints: 483
- E-550 Number of complaints: 91
- EcoSport Number of complaints: 1081
- Edge Number of complaints: 13049
- Escape Number of complaints: 27892
- Escape Hybrid Number of complaints: 1666
- Escort Number of complaints: 4937
- Escort ZX2 Number of complaints: 91
- Excursion Number of complaints: 1344
- Expedition Number of complaints: 9654
- Explorer Number of complaints: 34754
- Explorer Sport Number of complaints: 895
- Explorer Sport Trac Number of complaints: 881
- F-150 Number of complaints: 38224
- F-250 Number of complaints: 10492
- F-250 Super Duty Number of complaints: 3446
- F-350 Number of complaints: 5984
- F-350 Super Duty Number of complaints: 2099
- F-450 Number of complaints: 127
- F-450 Super Duty Number of complaints: 555
- F-550 Number of complaints: 74
- F-550 Super Duty Number of complaints: 550
- F-650 Number of complaints: 54
- F-650 Super Duty Number of complaints: 43
- F-750 Number of complaints: 11
- F-750 Super Duty Number of complaints: 9
- Festiva Number of complaints: 170
- Fiesta Number of complaints: 3686
- Five Hundred Number of complaints: 1466
- Flex Number of complaints: 1775
- Focus Number of complaints: 26424
- Focus Electric Number of complaints: 285
- Focus RS Number of complaints: 5
- Freestar Number of complaints: 3143
- Freestyle Number of complaints: 4914
- Fusion Number of complaints: 25001
- Fusion Energi Number of complaints: 199
- Fusion Hybrid Number of complaints: 1202
- LTD Number of complaints: 55
- Maverick Number of complaints: 757
- Mustang Number of complaints: 10395
- Mustang GT Number of complaints: 811
- Mustang Mach-E Number of complaints: 561
- Probe Number of complaints: 1452
- Ranger Number of complaints: 9595
- Ranger EV Number of complaints: 30
- Taurus Number of complaints: 22987
- Taurus SHO Number of complaints: 183
- Taurus X Number of complaints: 213
- Tempo Number of complaints: 1602
- Thunderbird Number of complaints: 3011
- Topaz Number of complaints: 19
- Transit Number of complaints: 608
- Transit Connect Number of complaints: 533
- Windstar Number of complaints: 18774